Product cost split into materials, labour and overheads, illustrating elements of cost

Elements of Cost Explained With a Worked Cost Sheet Example

Quick answer: The three elements of cost are material, labour and expenses. Each is either direct (traceable to a product) or indirect (overheads). Direct material + direct labour + direct expenses = prime cost. Adding factory overheads gives works cost, office overheads give cost of production, and selling and distribution overheads give cost of sales. Cost of sales plus profit equals the selling price.

ElementExamples
MaterialDirect: wood, steel. Indirect: glue, oil
LabourDirect: machine operator. Indirect: supervisor
ExpensesDirect: royalty per unit. Indirect: rent, power
Prime costDM + DL + DE

Take a chair made in a small furniture workshop. The wood is material. The carpenter’s wages are labour. The electricity for the saw, the rent for the workshop and the cost of delivering the chair are expenses. Every cost a business incurs falls into one of these three groups, and that is what cost accountants call the elements of cost.

Each element is then split into direct (traceable to a specific product) and indirect (shared across products, also called overheads). Getting this split right is what lets a business know its real cost per unit and set a sensible price.

Explain the various elements of cost with example
Explain the various elements of cost with example

The Three Elements of Cost

1. Material

Direct material becomes part of the finished product and can be measured per unit: the wood in the chair, cotton in a shirt, steel in a car body. Indirect material is used in production but is too small or too shared to trace: glue, nails, lubricating oil, cleaning cloths.

2. Labour

Direct labour is wages paid to workers who work on the product itself, such as the carpenter or a machine operator. Indirect labour is wages for people who support production without working on a specific unit: supervisors, storekeepers, maintenance staff, security guards.

3. Expenses

Direct expenses are costs other than material and labour that can be charged to a specific job: hire of a special machine for one order, royalty paid per unit, cost of a special mould or design. Indirect expenses are everything else: factory rent, power, depreciation, insurance, office salaries, advertising.

How Indirect Costs Are Grouped (Overheads)

OverheadWhat it coversExamples
Factory (works) overheadsIndirect costs of running the factoryFactory rent, power, supervisor salary, machine depreciation
Office and administration overheadsRunning the business as a wholeOffice rent, accountant salary, stationery, audit fees
Selling overheadsGetting ordersAdvertising, sales staff salaries and commission, showroom rent
Distribution overheadsGetting goods to customersPacking, freight outward, warehouse rent, delivery vans

Worked Example: Building Up the Cost

A workshop makes 1,000 chairs in a month. Here is how the elements add up in a cost sheet.

Item₹
Direct material (wood, fabric)50,000
Direct labour (carpenters)30,000
Direct expenses (hire of special router)5,000
Prime cost85,000
Factory overheads15,000
Works (factory) cost1,00,000
Office and administration overheads10,000
Cost of production1,10,000
Selling and distribution overheads8,000
Cost of sales (total cost)1,18,000
Profit22,000
Sales1,40,000

Cost per chair works out to ₹118 (₹1,18,000 ÷ 1,000) and the selling price to ₹140. If the owner only counted direct material and labour (₹80 per chair), they might price at ₹100 and lose money on every sale without realising it.

Quick Formulas

Cost levelFormula
Prime costDirect material + Direct labour + Direct expenses
Works costPrime cost + Factory overheads
Cost of productionWorks cost + Office and administration overheads
Cost of salesCost of production + Selling and distribution overheads
SalesCost of sales + Profit

For more practice, see our unit costing questions with a solved cost sheet and overheads questions and answers.

G

Written by the Googlesir Team

We write practical guides on business, marketing and economics, checked against current Indian and global sources. Found something out of date? Tell us and we will fix it. Read our editorial policy.